Carpets are one of those things that can be awkward to store in a warehouse. The rolls can be different sizes and different lengths, and it might seem like a constant battle to store the rolls safely and effectively. Luckily, there are carpet storage systems that allow you to easily store rolls of carpet without breaking the bank for installation.
There are some great companies that specialize in carpet storage systems in Michigan.
What does the best carpet storage solution look like?
Storing rolls of carpet stacked on pallets is not recommended. Carpet rolls stacked on a pallet are at risk of collapsing and falling off the racks. You could shrink wrap the pallet to prevent this but then when you want a certain roll you have to pull the pallet off the rack, break down the pallet and re-wrap the pallet.
The better option is to have a specialized rack system for carpet storage. Ideally, the racks are installed in a herringbone pattern. This makes it easy for forklifts to maneuver in and around the racks when loading and unloading rolls of carpet because the driver won’t have to make a full 90-degree turn. This also means you don’t need extra wide aisles in your warehouse.
In addition, you might want to think about having tunnels through the racks, either overhead or down the middle. This will increase accessibility.
You will also want to ensure that the carpet storage system will protect the carpets from becoming dented. One way to lessen the likelihood of dented carpets is to have the system made from corrugated steel, which provides good protection for the rolls. Corrugated steel construction will also evenly spread the load.
Other things to think about
In-rack sprinklers are an essential part of a carpet storage system. They are the best way to control a fire in the rack. You should also consider using shelf decks that are 50% open. Not only do these shelf decks comply with fire codes but they also allow for optimal drainage through the racks in the event the sprinklers turn on.
When you’re selecting your carpet storage system, you must ensure that you have enough space to properly store the rolls of carpet. Racking comes in a number of sizes, including 8’, 12’ and 16’. You should choose the rack size that will accommodate the largest roll of carpet you want to store.
Using the proper handling equipment is another important consideration. A standard forklift may not be the best or safest option to load or unload big rolls of carpet. Instead, you should consider using a forklift with a ram attachment or a specialized carpet dolly.
Either of these options will ensure that carpet rolls are loaded, unloaded and moved safely and efficiently.